To enhance the thermal efficiency gas boilers What environmental policy: the combustion efficiency of combustion represents the degree of complete combustion. To improve the combustion efficiency of gas boilers and environmental protection, we must try to adjust the combustion conditions and better organization of the furnace, fuel combustion, reducing q3 and q4. Gas boiler environmental protection reduce exhaust gas temperature: at present China's industrial boiler flue gas temperature is high, is one of the main reasons of the low gas boiler thermal efficiency and environmental protection. Each small boiler flue gas temperature decreased 15-20 ° C, 15 ° C decreased every large boiler, a 1% increase in the thermal efficiency of the boiler gas. Accordingly, to try to reduce exhaust gas temperature flue gas heat recovery, reducing heat losses q2, the fuel savings. Softened water supply and condensate recovery: boiler feed water softening treatment and condensate recovery measures is to improve the thermal efficiency of the boiler. Raw water contains various impurities and fouling material, if not the water treatment boiler fouling. Low thermal conductivity of the scale, so that once the heating surface fouling due to increased thermal resistance, gas boiler output decreased to increase coal consumption, reducing the thermal efficiency of the boiler. Boiler keeps running at rated load: When natural gas boiler overload, due to the amount of fuel to be increased, the coal seam thickened, grate speed, air volume must be increased to meet the increased load required. Thick coal seam and grate faster incomplete combustion of the solid increase in losses due to increased air volume, the short residence time in the furnace flue gas, some burning of combustible gas has not finished on the drain with the flue gas, so incomplete combustion gas heat loss is increased. Meanwhile, when the overload operation, since the furnace temperature is increased thickening seam, exhaust gas temperature increase accordingly, so that heat loss is increased. Boiler low load operation, the amount of reducing gas, the furnace temperature is lowered, deterioration of the combustion conditions, incomplete combustion loss q3, q4 is also increased. When the boiler load is only 50%, due to a significant reduction in temperature in the furnace, it is difficult to maintain stable combustion furnace. Low load operation relatively increased heat loss, the overload or low-load operation the boiler will result in reduced thermal efficiency of the boiler. Strengthen the insulation, sealing, anti-leakage, anti-risk: Due to the wall gas boiler, soda temperature heat pipe system is better than the boiler room air temperature is high, so that part of the heat pipe system and soda furnace wall to radiation and convection to the loss of ambient air, heat radiation loss becomes the boiler. Only the furnace heat of the heat loss, reduces the temperature of the furnace at the same time, it affects the combustion. Therefore, the use of advanced insulation materials to strengthen the walls and heat insulation boiler pipes, reducing heat loss and improve the thermal efficiency of gas boilers and environmental protection. Temperature and security issues to resolve gas automatic feeding 2 tons coal steam boilers
What are the methods to reduce pollution mill 1, check for leakage protection and maintenance of: 2 mm steam leakage will cause energy losses of more than 10 tons of coal each year do? When you do not use it, you can turn it off to save energy. For water, steam and compressed air leak survey and routine maintenance, cost very little. 2, the non-contact cooling water in repeated use: Since the non-contact cooling water temperature and the quality is very good, it can be reused for desizing, scouring, rinsing and other processes. Three best source of cooling water is regenerated: sintering machine, a pre-link and compressor systems. The plant water recovery system may be installed, pipes, valves, storage tanks, and control systems. 3, repeated use of steam condensate: Textile mills require large amounts of saturated water vapor in the dyeing process, wherein a portion of the condensate is converted to its high temperature and purity. Water can be pumped back to the boiler to form a new steam. For those who buy steam from suppliers, or boiler is located away from the dyeing process, the condensate can be used as water washing or desizing. 4, pre-treated wastewater reuse Procedure collected bleaching, mercerizing machine, the water can be reused in other programs, there is no direct discharge of wastewater. 5, hot wash water is recovered from the hot gas in the dyeing process, large amounts of hot water are used to wash. Heat the washing water can be collected by the system plate heat exchanger to preheat the water to be sent to the next washing. 6, pre-screened coal enterprises should introduce screening spiral coal boiler technology to selection of raw materials. It is possible to improve the media tell the good, the bad quality of proportion, to avoid loss of small volumes of coal and coal calorific value. 7, maintaining steam traps traps can help maintain effective delivery of the steam plant. The valve is removed from the steam pipe and prevent further condensation water, so as to avoid heat loss and reduce fuel consumption. 8, the piping, valves and heat insulated flange experience pipes, valves and flanges waste of resources, reducing efficiency. Steam delivery device insulated to prevent vapor loss is an inexpensive, energy-saving method of .9, the heat recovery from the boiler chimney at a temperature of 360 ℃ smoking, sometimes discharged directly into the atmosphere, there is no heat recovery. In fact, this heat can be used to preheat boiler water, steam or create a new steam system. 10, optimization of compressed air systems consume a large amount of compressed air in many parts of textile machines Mills. These instruments are prone to leakage, particularly in a threaded joint, rubber joints, valves, automatic regulator, the inflatable device and the old gasket. In addition, the use of compressed air pressure is usually based on the maximum pressure setting; reduce this pressure is feasible and would not have any negative impact manufacturing.
Dairy production and processing sectors, need a lot of steam on food drying, sterilization, stereotypes, such as processing, automatic feeding 2 tons coal steam boilers essential. Xinjiang Ake Su Xinnong Dairy Co., Ltd. as a local brand, has a large market users. 2016, Akzo increased demand for dairy production, the original steam boiler company can not meet today's production needs. In the same year, Akzo dairy cooperation with our company, signed a series SZS 6 tons of steam pipe steam boilers, steam support for the dairy industry dairy production Aksu.
Fuel oil combustion process differs from the process industry Industrial Combustion fuel oil-fired boilers for industrial oil fired boilers and industrial boilers, having a certain temperature and pressure injected into the furnace through the nozzle is atomized into fine droplets, and then absorbs heat in the furnace, vertical oil-fired boiler, surface gradually vaporized into oil, mixed with intake air in the furnace, form a combustible mixture. The combustible mixture continues endotherm temperature reached ignition ignition combustion. Fuel amount, air amount and the amount of the composite has a one to one relationship of steam, it is necessary according to the load amount of steam required to control the amount of fuel and air supply, but also by the wind furnace pressure control apparatus. Different oil-fired boiler with a different point of industrial coal-fired boilers point of industrial boiler fuel industry and industrial coal-fired boilers. PM2.5 pollution damage to the environment led some coal-fired boilers industrial boilers is facing new boiler renovation or change of situation, which makes oil-fired boiler to become the darling of the market. Oil-fired boiler with a coal-fired boiler in comparison with structurally quite different purposes, as follows: (1) injecting fuel into the boiler furnace through the burner, combustion chamber without using fire grate facilities; (2) Since the oil, gas did not produce combustion ash, it is no oil or gas boiler slag and slag outlet device; (3) injecting a gas or oil furnace materialized, if mixed with air or flame within a certain range, is easy to form an explosive gas, Thus fuel (gas) required automated combustion boiler system, comprising a flame monitoring, flame protection, explosion-proof safety; (4) Since the oil, gas calorific value is much larger than the calorific value of coal, so the thermal strength than fired furnace high multi-furnace, so relatively small and the capacity of the boiler with coal-fired boilers, compact, small footprint; combustion process (5) fuel (gas) is suspended in a boiler furnace, the furnace is provided so its before and after the arch, the furnace structure is very simple. Meter manufacturing, Supervision, Inspection and the main characteristics of biomass fuel boilers  protection devices and control systems introduced a biomass fired boiler biomass fuel boilers are in strict accordance with "Steam Boiler Safety Supervision", JB / T10094-2002 "general industrial boilers technical conditions ", JB / T1619-2002" shell boiler body manufacturing technology, "execution, ensure long-term security and stability of the boilers. Body is a shell type three return all wet back downstream pyrotechnic pipe structure, large combustion flame in the combustion chamber a slight positive pressure, stretched stretch, combustion heat load is low, less NOx emissions of harmful substances. Waveform furnace and threaded pipe structure that improves the strength, but also to meet the needs of each portion of the thermal expansion. Master butt welds are connected, and by X-ray and ultrasonic nondestructive testing, to ensure the welding quality to meet national requirements. Boiler water volume and large air space, adaptable load capacity. Design reasonable pot, with water vapor to ensure that less than 4%, to meet user requirements for higher quality steam. Using the new insulation materials, light weight, low heat loss, good insulation properties. Water level alarm stainless steel rods as electrodes, an insulating material as polytetrafluoroethylene. Inserted from above, linked to pollution easy, reliable, and long service life. Before and after the smoke box is hinged, can easily open, repair and maintenance quick and easy maintenance. Adjusting the oxygen content (optional): The system can successfully monitor the oxygen content in the flue gas, and transfer the data to the real-time control systems, intelligent analysis by a computer, the automatic adjustment device stoichiometric combustion, it is in real-time good working shape, combustion efficiency is greatly improved, which can significantly reduce fuel consumption. Biomass fuel boiler operation timing of the protection device, the operation of the control system by the timer, the system automatically enters the work or off duty. The control system may be provided multiple sets of the timing period within 24 hours. Any period of time in a group of a plurality of sets of timing of the current time period, the system enters the working state. Work within the timing period, the status screen is displayed automatically. In the period of time in commuting to work outside the state. Each group comprises a turn-on time period (hour, minutes) and a closing time (hours, minutes) may be set or modified when the three control period, divided by the setting operation and the current time. The user can set different time different temperature ranges.
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